Intelligent spinning technologies for higher efficiency and yarn quality

At this year's India ITME, Trützschler Spinning will demonstrate how intelligent technologies help spinning mills increase efficiency, improve process stability and achieve consistently high yarn quality. A special focus will be on the intelligent card TC 26i, designed to deliver stable performance, high productivity and excellent sliver quality under varying production conditions. Its intelligent feature T-GO enables extremely precise carding gap settings far beyond what is achievable manually. In addition, the combination of WASTECONTROL and the new PMS 2 mote knife system improves fiber utilization through more selective waste extraction, enabling raw material savings of up to 2% while maintaining high quality standards.

Another highlight at the booth is T-CAN, Trützschler’s automated can transport system for future-oriented spinning mills. The system intelligently combines self-driving cans, AGV technology and user-friendly software to automate sliver transport between cards and drawing passages. This reduces manual handling, ensures reliable material allocation and supports continuous production. The result is reduced labor dependency, minimized downtime and greater operational efficiency.

The Integrated Draw Frame IDF 3 enables a shortened spinning preparation process for rotor and airjet applications. A new can changing system increases card efficiency by up to 3%, while advanced measuring devices support more homogeneous slivers and improved yarn quality. Its benefits are particularly evident when processing raw materials with a high proportion of short fibers. The shorter the fiber and the higher the proportion of short fibers, the stronger the positive effect of the IDF 3 on sliver quality – resulting in improved yarn IPI values, better evenness and maintained yarn strength.

Experts will also present the benefits of the TCO 21XL, Trützschler’s latest innovation in combing technology. With twelve combing heads instead of the conventional eight, the machine increases productivity by approximately 50% while maintaining excellent sliver quality. At the same time, lower energy consumption per head helps mills improve overall efficiency. Equipped with the COUNT CONTROL function, the TCO 21XL ensures a permanently constant sliver count and consistently high yarn quality.

Trützschler’s digital solutions will also be presented at India ITME. Visitors can explore MyMill, the cloud-based platform for monitoring and optimizing spinning mill operations, helping customers gain valuable production insights and identify improvement opportunities. MyMill is one of several digital services available via the My Trützschler platform, which serves as the central digital access point for Trützschler customers. My Trützschler bundles all digital services in one place and provides seamless access to applications such as MyMill, Training and Spare Parts Shop, offering valuable insights and support across the entire Trützschler ecosystem.

Advanced card clothing for improved fiber utilization and productivity

Trützschler Card Clothing (TCC) will showcase innovations that help spinning mills get more from their raw materials while raising both quality and productivity. The GX SeedClean cylinder wire series is designed to improve cotton cleanliness and reduce nep levels. The new T42.40° doffer wire supports higher production rates without compromising yarn quality. In addition, STEELTOP helps mills unlock the full potential of modern intelligent carding technology through its durability and consistent performance. These innovations are designed to support spinning mills in optimizing their processes and achieving higher production efficiency.

Nonwovens solutions for hygiene, wipes and technical applications

At India ITME, Trützschler Nonwovens highlights advanced solutions for the growing Indian nonwovens industry, covering hygiene, cleaning applications such as wipes and pads, as well as technical nonwovens. The Air-Through Bonding (ATB) technology enables the production of premium diaper topsheet and backsheet materials with exceptional softness and performance. This solution enables manufacturers to meet the increasing demand for quality infant care products.

For hydroentangled nonwovens, Trützschler offers the new AquaJet-X, a streamlined spunlacing platform engineered specifically for wipe production. Combining proven AquaJet spunlacing technology with application-focused innovations, it delivers consistently high product quality, productivity and process efficiency while reducing both footprint and investment costs.

For technical applications, the T-SUPREMA concepts target the efficient manufacturing of needle-punched nonwovens through flexible production lines for geotextiles, automotive textiles, filter media and other durable end products. With technologies tailored to regional market requirements and strong local support, Trützschler aims to help manufacturers across India build competitive and future-ready nonwovens production.

Supporting India's evolving textile industry

India ITME 2026 provides an opportunity for textile manufacturers to explore Trützschler technologies designed to improve productivity, increase quality and enhance operational efficiency. The company's experts will be available at Hall 11, Booth B₁5 to discuss fiber processing technologies and individual production requirements.