#Carpets

2024-03-21

Sustainable machine and plant technologies for the carpet industry in the Middle East

DOMOTEX Middle East is the leading event for the carpet and flooring industry in the Middle East. It focuses on machine-made carpets, textile carpets and handmade carpets.

Oerlikon's Polymer Processing Solutions division and its joint venture partner BB Engineering will also be on hand to provide information about their sustainable machines and plant technologies at the ATAG Export & Import stand E10.

The BCF S8 system offers high productivity and expands the product portfolio to a level that can hold its own in a constantly changing market.

Part of Oerlikon Barmag's efficient solution for the production of excellent quality high-titer yarns: the eAFK Big V multi-spindle texturing machine.

BB Engineering's VacuFil® system recycles post-consumer and post-production polyester waste.

Oerlikon Polymer Processing Solutions at the Domotex Middle East in Dubai

The company will be presenting trade fair visitors with complete solutions ranging from melt to yarn, fibers and nonwovens. "Our customers are showing great interest in factory projects that cover everything from our in-house polycondensation plant or extrusion to textured yarn and the corresponding digital solutions. This holistic approach enables us to supply all process steps from a single source and to guarantee coordinated technology that ensures the high quality of the yarn produced," explains Sales Director Jilali Lakraa.

New bicomponent BCF yarn for the carpet market

Quality, efficiency and performance - with its latest development in bicomponent yarns for carpet production, Oerlikon Neumag meets the carpet market's demand for new innovative BCF yarns. "The new BICO BCF yarn is characterized by a richer and higher volume while significantly reducing raw material consumption in carpet production," explains Jilali Lakraa. At the exhibition stand, interested visitors will be able to see sample yarns and carpets, find out about the product range and have in-depth discussions with the experts about the advantages of BICO-BCF yarn in various applications.

WINGS HD and eAFK Big V: Efficient production of high-titer products in the POY and DTY process

Oerlikon's knowledge of all relevant technologies in manmade fiber spinning makes it the only manufacturer in the world to offer a comprehensive range of services for the production of carpet yarns. The plant concept based on a POY and texturing process is designed for a carpet and home textile product range that requires particularly soft and fluffy polyester yarns with BCF-like properties. The aim here is to produce yarns with a maximum count of 1200den and over 1000 filaments. Typical products are, for example, a 1200den f1152 or 600den f1152 as well as 900den f864. The machine concept consists of the well-known WINGS HD POY winder and the eAFK Big V texturing machine.

If DTY yarns of up to 1200den with up to 1152 filaments are standardly plied from four POY bobbins 300d/288f on a DTY machine, the process has a fundamental disadvantage: half of the available winding positions of the texturing machine remain unused. Here, Oerlikon Barmag offers the yarn producer a highly efficient solution: the spinning concept with WINGS HD take-up unit in combination with an automatic eAFK Big V multi-spindle texturing machine is currently the only solution on the market that produces excellent quality high-titer yarns with maximum machine efficiency.

VarioFil® - flexible compact spinning system for countless applications

Whether carpets and upholstery fabrics, fashion and sports or seat belts and airbags - a wide range of products is no challenge for the VarioFil® system from BB Engineering. The compact turnkey system is also ideal for producers who manufacture small batch sizes or specialized products. It is similarly flexible when processing different polymers, regardless of whether they are PET, PP, PA 6 and PA 6.6 or PBT. Customized conversion packages allow the system to be quickly adapted to constantly changing market requirements. In combination with Oerlikon texturing machines, a wide range of end products can be covered. This ranges from standard textile yarns to textured yarns with BCF-like properties.

Recycling is the future

Another rPET solution is the VacuFil® system from BB Engineering. VacuFil® is a unique and innovative PET recycling system that combines gentle large-scale filtration and targeted regulation of intrinsic viscosity (IV) for consistently excellent rPET melt quality. IV is the key quality feature in PET recycling and rPET processing. It determines the melting performance in the production process and the properties of the end products, such as BCF yarns, and is therefore essential for the recycling process.

Oerlikon Manmade Fibers Solutions hosted successful Technology Day 2025 in India

Oerlikon Manmade Fibers Solutions recently hosted its highly anticipated Innovation and Technology Day at the Deltin Hotel in Daman by end of January 2025. The event attracted over 300 participants, including industry experts, partners, and stakeholders, who gathered to explore the latest advancements and trends in the manmade fibers industry in India.

Oerlikon reports third quarter 2024 results, highlights strong execution in a challenging market landscape

In the third quarter of 2024, Oerlikon reported a stable operational Group EBITDA margin, despite challenging market conditions, thanks to a focus on pricing, cost management, and efficiency across both divisions. Group order intake saw a 4% year-over-year decline at constant FX, attributed to temporary market softness in Surface Solutions, while orders in Polymer Processing Solutions showed signs of stabilization.

Object Carpet tests production of rPET BCF yarn on Neumag BCF line

In a joint project with Object Carpet GmbH, Denkendorf; the Institute for Textile Technology (ITA), Augsburg; and Next Generation Recyclingmaschinen GmbH (NGR), Feldkirchen, Austria, Barmag investigated the processing of recycled polyester for BCF yarn. The goal was to evaluate the fundamental suitability of 100% recycled carpet material for reuse in carpet yarn production to create a closed-loop system in carpet manufacturing. To date, commercial rPET BCF processes have been based solely on rPET from bottle pellets.

Vandewiele Group presents integrated textile innovations at ITM 2026

At ITM 2026 in Istanbul, the Vandewiele Group will showcase a broad portfolio of weaving, carpet and textile machinery technologies under the theme “Textile Innovations Together”. From 9 to 13 June 2026, the Group will present solutions from its brands Vandewiele, Savio, IRO and BMSvision in Hall 7 / Booth 710A.

Tradition and Innovation – Phoenox Textiles Ltd. relies on state-of-the-art carpet back-coating line from Brückner

For more than 70 years, Phoenox Textiles Ltd. has been synonymous with quality, reliability, and inno-vation in the textile industry. Founded in 1954 in Huddersfield (Yorkshire, UK), a region with a long tradition in textiles, this family-owned business has continued to evolve without losing sight of its roots. Today, in its fourth generation under the leadership of the Mosley family, Phoenox successfully combines decades of experience with a clear, forward-looking corporate strategy.

Reju opens its first R&D Center in the U.S. in Conshohocken, Pennsylvania

Reju, the company specializing in textile regeneration, today announced the opening of a Research and Development (R&D) Center in Conshohocken, Pennsylvania, the company's first proprietary research center in North America. Located within Technip Energies' existing Advanced Materials and Catalysts research center, the lab will allow Reju to accelerate the rollout of its recycling technologies and develop its next-generation circular solutions.

Itema reaffirms its commitment to the Syrian textile industry at NasTex 2026

From July 18th to 21st, Itema will exhibit at NasTex at the Damascus Fairground (Hall 11 – Stand C02), marking its return to one of the Middle East’s historically significant textile markets. Itema will showcase advanced weaving technology designed to support the competitiveness and technological evolution of Syrian manufacturers and announces a new partnership with Growfast Agency as the sole agent of Itema in Syria.

KARL MAYER's HKS 2-SE Expands Possibilities for Premium Stretch WARP KNITS

Warp knitted fabrics with a woven look are more in demand than ever in the fashion and apparel industries. Stretch WARP KNITS, in particular, impress with their freedom of movement, breathability, and virtually wrinkle-free wear – thereby opening up new style worlds such as smart casual or business casual. When it comes to the highly efficient production of premium-quality stretch WARP KNITS, the HKS 2-SE has long been the machine of choice. KARL MAYER’s best-selling tricot machine produces standard elastic fabrics characterized by high gauges, smooth, delicate surfaces, and a soft hand feel.