#Recycling / Circular Economy

2024-09-26

ANDRITZ tearing line producing recycled fibers for mattresses starts up at Sealy Australia

International technology group ANDRITZ supplied and recently commissioned a tearing line at Sealy Australia’s mattress manufacturing plant in Brisbane.

ANDRITZ reXline tearing for textile recycling at Sealy Australia’s mattress plant in Brisbane<br />
© 2024 Andritz — ANDRITZ reXline tearing for textile recycling at Sealy Australia’s mattress plant in Brisbane © 2024 Andritz

Versatile technology enables Sealy to recycle post-consumer and post-industrial textile waste in one line.

Sealy is a leading Australian manufacturer of high-quality mattresses, producing 1,000 mattresses per day at its Brisbane plant. To replace some of the virgin fiber feedstock with more sustainable recycled fibers, the company installed an ANDRITZ tearing line at the plant.

The ANDRITZ reXline tearing can process up to 1,200 kg/h of cotton denim waste and up to 800 kg/h of quilt waste. The 6-cylinder Exel module allows flexible switching between the two types of material. The combination of the reXline and the ANDRITZ airfelt line, which has been in operation at the Brisbane plant since 2008, enables Sealy to process large amounts of waste into new mattresses ready for sale around the world.

“With our new line, we are taking a significant step towards circularity by making new mattresses from textile waste that would otherwise be burnt or landfilled,” says Shaun Guest, Fiber Plant Factory Manager of Sealy Australia, adding, “It has been a pleasure to collaborate with the ANDRITZ textile recycling experts again. They are the right partner to support us in our ambitious projects.”

Sealy Australia and ANDRITZ teams in front of the 6-cylinder EXEL module © 2024 Andritz

Yanpai expands nonwovens capacity with two new ANDRITZ needlepunch lines

Zhejiang Yanpai Filter Technology Co., Ltd. (hereinafter referred to as “Yanpai”) has placed an order with international technology group ANDRITZ for two high-performance needlepunch lines. The equipment will be installed at Yanpai’s headquarters facility in Tiantai County, China. Commissioning is scheduled for the third quarter of 2026.

ANDRITZ sets focus on textile recycling and durable nonwoven production technologies at ITMA Asia 2025

International technology Group ANDRITZ will be presenting its innovative nonwovens production and textile solutions at ITMA ASIA + CITME 2025 in Singapore, from October 28 to 31, 2025 (Hall 2, D106). ANDRITZ will showcase its MMCF production plants, textile sorting and recycling, bast fiber processing, needlepunch, airlay, and life-cycle service technologies, with a focus on sustainable solutions. Discover how these innovations can grow your business opportunities and support a greener future.

Circulose restarts commercial-scale production at Ortviken plant in Sundsvall

Circulose today announced the restart of its commercial-scale production plant at Ortviken in Sundsvall, Sweden, marking a significant step in scaling next-generation materials for the global fashion industry. The company plans to resume production of CIRCULOSE®, a recycled pulp made entirely from discarded cotton textiles, in the fourth quarter of 2026.

VIATT 2026 to debut German Pavilion, strengthening European participation alongside key Asian textile hubs

Vietnam’s textile and garment sector continues to be a major contributor to the country’s economic growth, with export revenues expected to reach USD 46 billion in 2025, a 5.6% increase from 2024 . From 26 – 28 February, the Vietnam International Trade Fair for Apparel, Textiles and Textile Technologies (VIATT) is set to contribute to economic growth opportunities by accelerating digital transformation and green transition across the entire textile value chain. The upcoming edition will respond to the rising demand for advanced technologies and sustainable materials with the introduction of the German Pavilion, alongside strong exhibitor participation from key Asian sectors, as well as several high-profile fringe events.

Sustainable, lightweight, and sound absorbing: Polyester-based front trunk solution for BEVs

As car manufacturers look to further reduce their carbon footprint, Autoneum has developed an innovative front trunk solution for battery electric vehicles (BEVs), made entirely from polyester-based textile. The Ultra-Silent Frunk offers significant weight reduction, improved acoustic and thermal insulation, and uses up to 70 percent recycled material, supporting sustainable and efficient vehicle design. Autoneum, global technology leader in acoustic and thermal management for vehicles, has already received orders for the new frunk from three major OEMs in Asia and Europe to be built in three BEV models. Series production for two BEVs has been underway in China and Germany since last year.

Modern testing methods for raw cotton

The 38th International Cotton Conference Bremen will take place from 25 to 27 March 2026 at the Bremen Parliament. This conference has traditionally stood for in-depth expertise and international exchange. The program will focus on technical innovations, market trends, and regulatory frameworks across the entire value chain – from agriculture to the circular economy. With high-profile speakers, the conference is regarded as the key meeting point for the global cotton industry. Today’s focus: Cotton quality and testing methods.