#Nonwovens / Technical Textiles

2025-08-20

Energy efficiency in spunlacing

Drying is an important step for producing high-quality nonwoven products. But evaporating moisture at rapid speed is very energy intensive. That’s why their innovators created the Modular Performance Dryer (MPD). It delivers excellent performance and reduces energy consumption when drying cotton, viscose and pulp nonwovens. Its compact design saves floor space – and the MPD even fits into existing lines! The first successful installation of this flexible and future-proof solution is now cutting costs and supporting sustainability for their longstanding customer, Lentex.

The first MPD installation was erected at Lentex’ site in Lubliniec, Poland in December 2024. Since then, the drying capacity of the line has been significantly increased, while the drying efficiency has been improved by about 30% for Lentex, compared to the previous dryer model. This also helps to cut CO₂ emissions, while enabling Lentex to protect the profit margin for its spunlaced materials – against the backdrop of high energy prices in Europe, through improved energy efficiency. On top of this, the new drying equipment was installed without any changes to the company’s production line.

(c) 2025 Trützschler - The MPD has improved Lentex’s drying efficiency by about 30%.

Smooth operators

Trützschler’s team visited Lentex in Lubliniec to conduct extensive tests. Together, they identified the optimal positioning and calibration for their MPD. A seamless integration process was then planned based on Lentex’s production calendar. This process was boosted by open communication and close collaboration, as well as training for Lentex’s staff to ensure smooth integration and operation. The production line was down for approximately one week before operations resumed.

Stronger together

The successful installation of this MPD is the latest milestone in the long and trust-based partnership between Trützschler and Lentex that began in 1999. Lentex operates three spunlace lines and mainly produces sanitary nonwovens using cotton, viscose, polyester, polypropylene fibers, as well as other common man-made fiber types. The close business relationship makes it possible for Trützschler to anticipate the customer’s needs and deliver value-adding solutions – like the MPD.

“Lentex has trusted Trützschler for more than 25 years and this MPD is another valueadding innovation that increases production, cuts costs, supports sustainability and ensures quality for our company.” - Rafal Grabowski, Head of Maintenance at Lentex

The first of many

By switching to the MPD for drying nonwovens, companies like Lentex can mitigate the impact of rising energy prices while positioning themselves as leaders on the journey to sustainability. Importantly, they can make that switch without time-consuming or expensive investments in new production lines. The engineers are celebrating the first successful MPD installation. And they’re excited about more installations as textile producers recognize the advantages of this next-generation dryer.

Future ready nonwovens and fiber processing solutions – Meet Trützschler at Techtextil 2026

From April 21 to 24, 2026, the Trützschler Group will present its future‑ready solutions at Techtextil in Frankfurt, Germany. At Booth C61 in Hall 12.0, Trützschler Nonwovens will showcase its latest developments for efficient nonwovens production, including comprehensive service and consulting solutions. Highlights include the fully upgraded X‑Series nonwoven cards suitable for spunlace, needle‑punching and air‑through bonding (ATB) processes, as well as the T‑ONE digital working environment enhanced with new features. Trützschler Card Clothing will complement the presentation with a new card wire designed with a specially engineered surface for high‑performance nonwoven applications. Visitors can also take a closer look at Trützschler’s complete solution for the recycling of textile waste, TRUECYCLED.

Redefining nonwovens carding with the X-Series

Nonwoven textile producers are getting squeezed by two powerful forces. On one side, costs for energy and fibers are rising. On the other, customers demand increasing levels of quality, flexibility and sustainability. Two next-generation nonwoven cards from Trützschler are now easing that pressure – by improving performance, boosting resource-efficiency and giving nonwovens the X-factor!

T-SUPREMA: Live Demonstration of versatility

Nonwovens producers looking for solutions for extremely versatile nonwovens for many applications will find them in the T-SUPREMA needling lines. At Techtextil trade fair in Frankfurt, Germany in April, the Trützschler Nonwovens team demonstrated the performance of T-SUPREMA live at customer events. Customers were impressed by the flexibility of the needle-punching line.

ANDRITZ sets focus on textile recycling and durable nonwoven production technologies at ITMA Asia 2025

International technology Group ANDRITZ will be presenting its innovative nonwovens production and textile solutions at ITMA ASIA + CITME 2025 in Singapore, from October 28 to 31, 2025 (Hall 2, D106). ANDRITZ will showcase its MMCF production plants, textile sorting and recycling, bast fiber processing, needlepunch, airlay, and life-cycle service technologies, with a focus on sustainable solutions. Discover how these innovations can grow your business opportunities and support a greener future.

OUTLOOK™ 2025: Charting a sustainable and innovative future for the Nonwovens Industry

EDANA concluded its flagship event, OUTLOOK™ 2025, last week, marking it as a major success and addressing the biggest questions facing the industry. The three-day conference highlighted the urgent need for a unified approach to sustainability, regulation, and innovation in the absorbent hygiene and wipes sectors.

Global Nonwovens Alliance unveils Inaugural Board, advancing collaboration and growth worldwide

The Global Nonwovens Alliance (GNA), a tax-exempt federation jointly founded by INDA, the Association of the Nonwoven Fabrics Industry, and EDANA, the Voice of Nonwovens, announces the appointment of its founding Board of Directors. This group of leaders represents some of the most influential executives across the nonwovens value chain and reflects GNA’s mission to foster global collaboration, innovation, and growth in the industry.

New study shows low environmental impact by Cotton made in Africa Organic Cotton from Tanzania

Today, the Aid by Trade Foundation (AbTF) is announcing the results of a comprehensive life-cycle analysis (LCA) for cotton produced in Tanzania under the Cotton made in Africa Organic (CmiA Organic) standard. The study emphasises the small ecological footprint of CmiA Organic verified cotton. This can largely be traced back to the absence of synthetic pesticides, artificial fertilisers, and artificial irrigation. Consequently, CmiA Organic cotton can help the textile industry meet regulatory requirements as well as science-based targets. The results also show that the consequences of climate change threaten the livelihoods of these cotton farmers, even though the type of agriculture they practise barely contributes to climate change.

PERFORMANCE DAYS proves its relevance as the industry’s key meeting point

Held on March 18–19, 2026, PERFORMANCE DAYS once again confirmed its position as a leading international platform for functional textiles. A total of 3.366 trade visitors and around 560 exhibitors gathered in Munich, with the event already kicking off successfully on DAY 0, which received highly positive feedback for its interactive format. Despite challenging conditions caused by the public transport strike in Munich, the event saw strong attendance and a consistently high level of activity across both exhibition days.