#Dyeing, Drying, Finishing

2024-04-18

Graniteville Specialty Fabrics takes huge leap with digital finishing

Graniteville Specialty Fabrics has set new standards by challenging the traditional pad finishing process. With Baldwin Technology’s cost-efficient and highly sustainable spray finishing technology, Graniteville Specialty Fabrics has been able to increase production efficiency, and minimize chemical and water waste.

Based in Graniteville, South Carolina, Graniteville Specialty Fabrics produces coatings and coated fabrics that are resistant to water, fire, UV and weather for the military, marine and tent markets. The installation of Baldwin’s TexCoat™ G4 is part of a major facility upgrade to maximize production efficiency and capacity in the durable water-repellent finishing and coating line to meet growing customer demand for advanced engineered products.

“From a rock to a rocket ship”: Graniteville specialty fabrics takes huge leap with digital finishing © 2024 Baldwin

With extensive sustainability benefits, unprecedented tracking and process control, and Industry 4.0 integration, the TexCoat™ G4 consistently provides high-quality fabric finishing, with no chemistry waste, as well as minimal water and energy consumption. This system utilizes non-contact precision-spray technology, ensuring precise finishing coverage with the exact amount of chemistry for reaching the optimal performance of the fabric. Changeovers (pad bath emptying, cleaning and refilling) are significantly reduced, resulting in substantial chemical conservation and increased productivity.

“We were pleased to be a key partner in Graniteville Specialty Fabrics’ modernization project,” said Rick Stanford, Baldwin’s Vice President of Global Business Development, Textiles. “The team reached out to us, and it was clear that the TexCoat™ G4 was the right tool to help them minimize waste and increase productivity.”

Doug Johnson, Graniteville Specialty Fabrics’ Executive Vice President of Development and Technical Services, said the company needed to increase its productivity and sustainability, without sacrificing fabric quality and performance.

“Anytime you change from a traditional process like padding, it is human nature to be a little skeptical,” said Johnson. “Baldwin organized production-scale trials for us at a nearby TexCoat™-equipped factory. We took the finished fabric and scrutinized the look and feel, and performed a battery of tests in our lab to American Association of Textile Chemists and Colorists spray-rating and hydrostatic-head standards. The results were impressive. Moreover, when we commissioned our TexCoat™, we duplicated and exceeded the fabric performance realized during the trials.”

“[TexCoat™] allows us to have full control over where we spray the chemicals, and allows us to save money in the process” states James McKenzie, Graniteville Maintenance and Facilities Manager. “With the machine in production, it is a rocketship compared to a rock.”

Baldwin’s TexCoat™ revolutionizes precision spraying with less energy consumption, chemical pickup and water usage © 2024 Baldwin

BW Converting’s Baldwin brand validated by Fashion for Good and Apparel Impact Institute

BW Converting announces that its Baldwin TexCoat® G4 precision spray finishing system has been validated through collaboration with Fashion for Good and Apparel Impact Institute (Aii). Following extensive trials and analysis, the technology is now recognized within Aii’s Climate Solutions Portfolio Registry as a proven solution for lowering carbon emissions and resource consumption across the global textile supply chain.

BW Converting’s Baldwin demonstrates how to lead with TexCoat™ G4 and finish with perfection at ITMA Asia 2024

Building on its groundbreaking partnership with Monforts and Archroma, Baldwin Technology, a brand of BW Converting, will empower textile manufacturers to take the lead in sustainable finishing with its TexCoat™ G4 precision spray system at ITMA Asia 2024, Stand H5A29, October 14-18, at the National Exhibition and Convention Center in Shanghai, China.

Baldwin and Elmatex GmbH partner at Techtextil Frankfurt to drive sustainable finishing

Baldwin Technology Co. will join Elmatex GmbH at Techtexil to demonstrate how its revolutionary TexCoat™ G4 precision spray finishing system eliminates chemistry waste on changeover, saves water and achieves faster speeds (resulting in lower energy required per square meter of fabric) through the stenter frame among its many sustainable advantages.

SETEX turns dyeing and finishing data into daily production control

At ITM 2026, SETEX will show how textile mills can use machine, recipe, quality and energy data for more reliable daily production decisions — not as another reporting layer, but as part of the running dyeing and finishing process. With OrgaTEX X3 MES, E390x/C390x controllers, CamCOUNT and FabricInspector Portable, SETEX connects planning, machine execution and fabric-related quality insight within existing mill structures.

Reju opens its first R&D Center in the U.S. in Conshohocken, Pennsylvania

Reju, the company specializing in textile regeneration, today announced the opening of a Research and Development (R&D) Center in Conshohocken, Pennsylvania, the company's first proprietary research center in North America. Located within Technip Energies' existing Advanced Materials and Catalysts research center, the lab will allow Reju to accelerate the rollout of its recycling technologies and develop its next-generation circular solutions.

Itema reaffirms its commitment to the Syrian textile industry at NasTex 2026

From July 18th to 21st, Itema will exhibit at NasTex at the Damascus Fairground (Hall 11 – Stand C02), marking its return to one of the Middle East’s historically significant textile markets. Itema will showcase advanced weaving technology designed to support the competitiveness and technological evolution of Syrian manufacturers and announces a new partnership with Growfast Agency as the sole agent of Itema in Syria.

KARL MAYER's HKS 2-SE Expands Possibilities for Premium Stretch WARP KNITS

Warp knitted fabrics with a woven look are more in demand than ever in the fashion and apparel industries. Stretch WARP KNITS, in particular, impress with their freedom of movement, breathability, and virtually wrinkle-free wear – thereby opening up new style worlds such as smart casual or business casual. When it comes to the highly efficient production of premium-quality stretch WARP KNITS, the HKS 2-SE has long been the machine of choice. KARL MAYER’s best-selling tricot machine produces standard elastic fabrics characterized by high gauges, smooth, delicate surfaces, and a soft hand feel.